Stages of the moulds manufacture at the Mustafa Yontar plant
Development of drawings
The development of drawings for a future matrix and swage taking into account all the requirements of your concrete block machine manufacturer. Consideration of drawings and production dates.
A sheet of high-quality steel, of a certain thickness is placed on a specialized machine with a plasma cutter, where the main parts of the swage and the matrix are cut out. The entire process is fully automated.
The matrix is placed on a coordinate machine on which a sensor is mounted, which will find all deviations from set values in all cells of the matrix.
The cut plate of the swage is treated on CNC machines, elements for fastening the plates of swages to the swage are made in the same place. At the same time, the matrix is placed on a milling machine in the adjacent workshop, where the milling to a specified height and then grinding are performed.
Then, fasteners are welded to the matrix, technological holes are drilled in the fastenings in order to fix the matrix to the concrete block machine. The fastening elements are welded to the plates of the swage, then the fastening elements are welded to the swage. All welding joints pass the UT test.
The matrix and the swage are moved to the heat treatment shop, where they are placed in a special furnace, the structure of the workpiece metal will change in this furnace, after which the product will receive the necessary mechanical, physical and chemical properties.
The matrix and the swage are installed in the coordinate machine, where the swage will be placed in the matrix, the following checks will be carried out: no distortion, no squeaks and scuffs.
The matrix and the swage are moved to the painting shop, where several layers of paint are automatically applied in special chambers, then a name plate is attached to each mold, where the production date and serial number are indicated.
Moving to the warehouse
The mold is weighed, then moved to a euro pallet, packed in film and sent to the shipping zone.